THERMO-GEN CLEAN™ thermo-insulating covers - benefits, properties, and applications.

In today's world, there is an increasing emphasis on safety and hygiene in the food industry. The requirements for materials and equipment used in the food industry are very high, so manufacturers must use solutions that meet the highest standards.

One such solution is the THERMO-GEN CLEAN™ thermo-insulating cover, which is specially designed to work in industrial environments with high hygienic standards.

In this post, we will take a closer look at this flexible, reusable insulation, its benefits, and its applications.

Applications of THERMO-GEN CLEAN™ covers

THERMO-GEN CLEAN™ thermo-insulating covers are products widely used in industries where thermal insulation is required for various types of installations and equipment. These covers are characterized by high-quality craftsmanship and innovative technical solutions, which allow for effective insulation of equipment and provide protection against thermal energy losses.

One of the most important features of THERMO-GEN CLEAN™ covers is their ability to work in environments with high hygienic standards, making them an ideal solution for the food industry.

The applications of THERMO-GEN CLEAN™ covers are extensive and include thermal insulation for various types of installations. They can be used to insulate valves, flanges, pipes, and other elements that require protection against heat loss.

THERMO-GEN CLEAN™ covers are approved for use in direct contact with food products, making them suitable for use in areas where food is produced.

One application of THERMO-GEN CLEAN™ covers is the thermal insulation of hot water installations. These covers provide effective insulation for pipes, allowing the system to maintain the proper water temperature while reducing heat loss. This enables energy savings and decreases operating costs for the system.

THERMO-GEN CLEAN™ covers are also used for steam installations insulation. The insulation helps maintain the appropriate water temperature and minimizes the risk of condensation, reducing the potential for corrosion and other damages to the installation.

Another application of THERMO-GEN CLEAN™ covers is the thermal insulation of thermal oil installations. These covers provide effective insulation for pipes and other elements, allowing for a constant oil temperature.

THERMO-GEN CLEAN™ covers also find application in the insulation of installations handling hot technological products. The insulation helps maintain the desired product temperature, which is crucial for production processes, and reduces the risk of equipment failures and damages.

Benefits of THERMO-GEN CLEAN™ covers

In the following section, we will discuss in detail the most significant benefits of THERMO-GEN CLEAN™ covers.

Approved for use in direct contact with food products

One of the most important advantages of THERMO-GEN CLEAN™ covers is that they are approved for use in direct contact with food products. This means that these covers are food-safe and do not negatively affect food quality. As a result, THERMO-GEN CLEAN™ covers are particularly useful in the food industry, where the highest hygiene standards are required.

Resistant to water, detergents, oils, and acids

THERMO-GEN CLEAN™ covers are resistant to water, detergents, oils, and acids. This means that the covers do not get damaged due to adverse external factors. As a result, THERMO-GEN CLEAN™ covers are particularly suitable for the chemical and petrochemical industries, where covers resistant to corrosion and chemicals are needed.

Ease of cleaning

Another advantage of THERMO-GEN CLEAN™ covers is their ease of cleaning. These covers can be easily washed, including high-pressure cleaning, ensuring their long-term use and high-quality insulation. This makes THERMO-GEN CLEAN™ covers particularly useful in the food industry, where high cleanliness standards must be met.

Easy and quick installation/removal

The installation and removal of THERMO-GEN CLEAN™ covers are straightforward and do not require any additional tools. They are designed to be easily and quickly installed and removed. This allows for quick access to installations for inspection or repair, minimizing production downtime and enabling a rapid response to any potential breakdowns.

Fire-resistant and sound-absorbing properties

THERMO-GEN CLEAN™ covers also have fire-resistant and sound-absorbing properties. This provides effective protection against fire spread and reduces the noise emitted by the installation. This not only increases workplace safety but also improves the comfort of the workers.

Protection against heat loss

One of the most significant benefits of using thermo-insulating covers is the protection against heat loss. With proper insulation, THERMO-GEN CLEAN™ covers provide effective protection against thermal energy losses from the installation. As a result, companies can save on energy costs and reduce greenhouse gas emissions.

Safety and hygiene in the workplace

The use of THERMO-GEN CLEAN™ covers also contributes to improved safety and hygiene conditions in the workplace. The fact that the covers are resistant to water, detergents, oils, and acids, and are suitable for pressure washing, ensures easy and effective cleaning, providing workers with a safe and hygienic working environment.

Cost optimization

The use of THERMO-GEN CLEAN™ covers also contributes to cost optimization for the company. As these covers are reusable, and their replacement is quick and easy, companies can save on costs associated with replacing damaged covers or performing maintenance work on installations.

The working range of THERMO-GEN CLEAN™ thermo-insulating covers?

The maximum temperature of the insulated surface that can be used with THERMO-GEN CLEAN™ covers is 250°C, with a thermal resistance range of 0.968 - 1.29 m2K/W at 150°C, depending on the applied density and thickness of the insulation. Thanks to their flexibility and high resistance to various damages, these covers can protect installation elements against heat loss and moisture, resulting in energy savings and reduced operating costs.

What are THERMO-GEN CLEAN™ thermo-insulating covers made of?

THERMO-GEN CLEAN™ thermo-insulating covers are an innovative product resulting from the combination of several high-quality materials. These covers include, among others, fiberglass, PTFE, nylon, stainless steel, flexible mineral fibers, and high-temperature cords and strings.

Fiberglass

Fiberglass is one of the main components of THERMO-GEN CLEAN™ covers. It is a material with excellent thermal insulation properties, resistance to high and low temperatures, and many chemicals. As a result, fiberglass covers provide excellent thermal insulation, protecting the insulated surfaces from heat loss or overheating.

PTFE

Another important component of THERMO-GEN CLEAN™ covers is PTFE, which stands for polytetrafluoroethylene. It is a material with a very low coefficient of friction, resistant to most chemicals, and to high and low temperatures. The PTFE coating protects the surface of the cover from the action of detergents and chemicals, which is particularly important in industrial environments where aggressive chemicals may be present.

Stainless steel

Stainless steel is the material used to make the regulators in THERMO-GEN CLEAN™ covers. Stainless steel is corrosion-resistant and, thanks to its mechanical strength, is an excellent solution for applications in the industry where high strength and resistance to mechanical damage are required.

Flexible mineral fibers

Flexible mineral fibers are used in the insulation layer of THERMO-GEN CLEAN™ covers. These materials have excellent insulation properties, protecting the insulated surfaces from heat loss or overheating. Moreover, mineral fibers are highly flexible, allowing for easy adaptation of the cover to the shape of the insulated surface.

Kevlar

Genergo also uses Kevlar threads to finish the elements of the cover. Kevlar is a synthetic material known for its high tensile and wear resistance. Kevlar threads are extremely durable and resistant to external factors, ensuring a long lifespan for the cover.

In summary, THERMO-GEN CLEAN™ thermo-insulating covers are made of high-quality materials that provide durability, effective thermal insulation, and protection against contamination and chemicals for the insulated elements.

Why use THERMO-GEN CLEAN™ thermo-insulating covers?

Using THERMO-GEN CLEAN™ thermo-insulating covers has many advantages and benefits that positively impact industrial processes. It is worth familiarizing oneself with them to fully utilize the potential they offer.

Excellent insulation

Firstly, THERMO-GEN CLEAN™ covers effectively insulate heat, leading to energy cost savings. Maintaining a constant temperature in installations and equipment requires energy, which can be costly. By using thermo-insulating covers like THERMO-GEN CLEAN™, a stable temperature can be maintained, resulting in reduced energy consumption. This helps minimize operational costs and save on energy bills.

Improved efficiency of industrial equipment and installations

Secondly, THERMO-GEN CLEAN™ thermo-insulating covers improve the efficiency of equipment and installations. Thermal insulation allows for a constant temperature, resulting in better equipment performance. Additionally, thermal insulation prevents heat loss, contributing to better overall process efficiency.

Protection of industrial installations

Thirdly, THERMO-GEN CLEAN™ covers protect against damage and corrosion. High temperatures in industrial installations can lead to corrosion and damage to elements. Thermo-insulating covers like THERMO-GEN CLEAN™ are resistant to external factors such as moisture, corrosive substances, and chemicals. As a result, they protect insulated elements from damage and extend their lifespan.

Hygiene in the industrial environment

Fourthly, THERMO-GEN CLEAN™ covers are designed to minimize the accumulation of pollutants. This helps maintain a proper level of hygiene in production processes, which is especially critical in the food industry.

Conclusion

THERMO-GEN CLEAN™ covers are an innovative solution that provides effective thermal insulation and improves hygiene conditions in the food industry.

By using these covers, companies can reduce costs related to thermal energy losses and improve work safety and comfort for employees. The easy installation and removal allow quick access to installations in case of breakdowns or inspections, minimizing production downtime.

Furthermore, THERMO-GEN CLEAN™ covers have fire-resistant and sound-absorbing properties, enhancing workplace safety and acoustic comfort.

All of these factors make THERMO-GEN™ CLEAN covers an ideal solution for companies in the food industry looking for effective thermal insulation and high hygiene standards.